• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The present invention is a fast and direct cleaning equipment and method for ceramic inkjet machine heads. It solves the technical problems in the current state of the ceramic inkjet industry. Currently, there are no equipment and methods for direct cleaning of injector heads, cleaning them involves high labor costs and time, and generates high costs for the manufacturer. This invention is a cleaning mechanism and controller equipment; in turn, this cleaning mechanism includes a housing, the upper part of which contains a cleaning tray, shaped to fit the clogged injector head of the ceramic inkjet machine. The lower part of said cleaning tray contains an ultrasound generator, with a liquid inlet tube connected to the cleaning tray, and the ultrasound generator connected by a cable with the controller device. This invention is intended for the rapid and direct cleaning of clogged nozzles in ceramic inkjet machines. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2798314A1
    申请号:ES202030463
    申请日:2020-05-19
    公开日:2020-12-10
    发明作者:Yunchuan Li
    申请人:Foshan Ares Ceramic Tech Co Ltd；
    IPC主号:
    专利说明:

    [0002] Equipment and method for fast and direct in-line cleaning of ceramic inkjet machine nozzle heads
    [0004] Technical aspects
    [0006] The present invention comprises an equipment and a method for the rapid and direct cleaning of the injector heads of ceramic ink jet machines.
    [0008] Technical background
    [0010] In the ceramic inkjet sector, the injector heads are precision components, and clogging cases may appear after a period of use. In these cases, currently within the sector, relatively traditional methods are used: first it is necessary for the inkjet machine to stop its operation, then to disassemble the head that presents problems and change said head; The removed injector head can then be repaired by the factory's own employees, or it can be sent out to ink companies and technology companies in the sector for cleaning.
    [0012] However, removing the problem jet head requires that the inkjet machine be completely shut down before technicians can remove it and replace it with a replacement jet head. This injector head disassembly process involves high labor and time costs, and can also cause 24-hour production lines to stop, increasing the manufacturer's costs.
    [0014] The applicant has found that in the current technical state there are at least the following technical problems:
    [0016] 1. There are no direct cleaning equipment for injection heads within the sector of inkjet for ceramics; cleaning said injector heads involves high labor and time costs and generates high costs for the manufacturer.
    [0018] 2. Current inkjet head cleaning methods within the ceramic inkjet industry involve high labor and time costs, increasing manufacturer costs.
    [0020] Details of the invention
    [0022] The aim of the present invention is to provide a rapid and direct cleaning equipment and method for ceramic inkjet machine heads that solves the technical problems existing in the current technical state of the ceramic inkjet sector. Currently there are no equipment and methods for direct cleaning of heads, its cleaning involves high labor and time costs and generates high costs for the manufacturer. The different effects that priority technical solutions can have among the technical solutions provided by the present invention are detailed below.
    [0024] To achieve the stated objective, the present invention provides the following technical solutions:
    [0026] The rapid and direct cleaning equipment for ceramic ink jet machine heads provided in the present invention includes a cleaning mechanism and a controller device.
    [0028] In turn, said cleaning mechanism includes a housing; the upper part of said housing has a cleaning tray, and the shape of said cleaning tray is adapted to the head to be cleaned of the ceramic inkjet machine.
    [0030] The lower part of said cleaning tray contains an ultrasound generator and a liquid inlet tube is connected to the cleaning tray.
    [0032] The ultrasound generator is connected by electrical cable with the device controller.
    [0034] As a priority option or choice, there is a rubber protection strip in the recess of the cleaning tray to prevent scratching the head to be cleaned of the ceramic inkjet machine.
    [0036] Also optional or as a priority choice, it has a liquid inlet hole open at the bottom of the cleaning tray; the liquid outlet end of the liquid inlet tube is connected with said inlet port.
    [0038] It is possible as an option or as a priority choice to add a handle to the housing.
    [0040] There is also the option or the priority choice of including a base body to place the cleaning mechanism. Said base body has a nested area where the cleaning mechanism fits and said cleaning mechanism is inserted into the nested area in said base body.
    [0042] Optionally or as a priority choice, the controller device can be installed inside the base body, with a control button on said device located on the upper side of the base body.
    [0044] Optionally or as a priority choice, a storage tank for the cleaning liquid is also included. The inlet end of the liquid inlet tube is connected to the storage tank, has a liquid inlet pump in the inlet tube, said liquid inlet pump being connected by cable with the controller device; the storage tank is installed inside the base body.
    [0046] As an option or as a priority choice, it can have a filling tube connected to the storage tank. This filling tube is an extendable tube; the outer casing of the base body has an opening to extend the filling tube into the position of the tube itself.
    [0047] The fast and direct cleaning method for ceramic inkjet machine heads provided by this invention is based on a quick and direct cleaning equipment for ceramic inkjet machine heads indicated, and whose specific cleaning steps are :
    [0049] (1) Attach the cleaning tray of the quick and direct cleaning equipment for ceramic inkjet machine heads covering a clogged jet head of the ceramic inkjet machine.
    [0051] (2) Press the control button to turn on the ultrasonic generator and the liquid inlet pump through the controller device. In this way, cleaning of the clogged head of the ceramic inkjet machine is carried out by means of the cleaning liquid contained in the cleaning tray and the ultrasound generator. Cleaning time ranges from 1 to 2 minutes.
    [0053] (3) After cleaning the clogged head, press the control button again to turn off the ultrasonic generator and the liquid inlet pump via the controller device, and remove the quick and direct cleaning device for machine heads ceramic inkjet cartridge, thus completing the clogged head cleaning.
    [0055] (4) Repeat steps (1), (2) and (3) to clean the next clogged head.
    [0057] Based on the above technical solutions, the implementation examples of the present invention can produce at least the following technical effects:
    [0059] (1) The quick and direct head cleaning equipment of ceramic inkjet machines of the present invention enables cleaning of the printhead to be carried out with the cleaning liquid without disassembling it during the interval when the inkjet machine ink stops printing (1-2 minutes), and perform direct and highly efficient head cleaning. In this way, excessive consumption of operator time is eliminated, and incurring high labor and time costs can be avoided, in order to Address the head clogging problem as quickly as possible, quickly resume normal operation of the inkjet machine, and lower manufacturer costs.
    [0061] (2) The fast and direct cleaning method of ceramic inkjet machine heads of this invention is based on a fast and direct cleaning device for ceramic inkjet machine heads, which allows to carry out cleaning the print head with the cleaning liquid without disassembling it during the interval when the inkjet machine stops printing (between 1 and 2 minutes), and performing direct and highly efficient injector head cleaning. This eliminates the excessive consumption of operator time, and can avoid incurring high labor and time costs, in order to address the problem of clogging of the heads as quickly as possible, quickly resume operation normal inkjet machine and lower manufacturer costs.
    [0063] Description of attached drawings
    [0065] In order to more clearly explain the technical solutions of the implementation examples of the present invention or of the state of the art, the attached drawings are briefly explained below. Naturally, the drawings described below are only some of the implementation examples of the present invention. General operators in this field will be able to obtain other drawings based on these images without the need for any creative effort.
    [0067] Drawing 1 is a schematic drawing of the implementation examples of this practical model (part of the liquid inlet tube is not drawn)
    [0069] Drawing 2 is a schematic drawing of the cleaning mechanism of the implementation example of the present practical model.
    [0071] Drawing 3 is a schematic drawing of the base body of the implementation example of the present practical model.
    [0072] Drawing 4 is a schematic drawing of the connection of the tubes of the implementation example of the present practical model.
    [0074] Legend to the drawings: (1) casing; (2) cleaning tray; (3) ultrasound generator; (4) liquid inlet tube; (5) rubber protection strip; (6) base body; (7) nested area; (8) storage warehouse; (9) liquid inlet pump; (10) filling tube; (11) control button; (12) handle; (13) opening; (14) liquid inlet hole.
    [0076] Concrete forms of implementation
    [0078] In order to further clarify the purpose, technical solutions and advantages of the present invention, the technical solutions are described below generally. Naturally, the implementation examples described are only a part of the possible options and do not represent all of the examples. Any other form of implementation by general operators in this field without making any creative effort, based on the implementation examples of the invention, is within the scope of protection thereof.
    [0080] See drawings 1-4:
    [0082] Implementation example 1:
    [0084] Fast and direct cleaning equipment for ceramic ink jet machine heads of the invention, including a cleaning mechanism and a controller device.
    [0086] In turn, said cleaning mechanism includes a casing 1; the upper part of said housing 1 contains a cleaning tray 2, and the shape of the recess of said cleaning tray 2 is adapted to the head to be cleaned of the ceramic inkjet machine; the lower part of said cleaning tray 2 contains an ultrasound generator 3 and a liquid inlet tube 4 is connected to said cleaning tray 2.
    [0087] The ultrasonic generator 3 is connected by a cable to the controller device.
    [0089] The quick and direct head cleaning equipment of ceramic inkjet machines of the present invention enables the cleaning of the printing head to be carried out with the cleaning liquid without disassembling it during the interval when the inkjet machine stop printing (1-2 minutes), and perform direct and highly efficient head cleaning. In this way, excessive consumption of operator time is eliminated, without incurring high labor and time costs, in order to address the problem of clogging of the heads as quickly as possible, quickly resume normal operation of the machine. inkjet and lower costs for the manufacturer.
    [0091] As an implementation option, it has a rubber protection strip 5 in the recess of the cleaning tray 2 to prevent scratching the clogged head of the ceramic inkjet machine. When cleaning the head, the head is wrapped inside the rubber protection strip 5, thus preventing it from being damaged.
    [0093] As an implementation option, a liquid inlet port 14 is open at the bottom of the cleaning tray 2, and the liquid outlet end of the liquid inlet tube 4 is connected with said liquid inlet port 14. In the housing 1 opens a through hole in a position corresponding to the liquid inlet tube 4, and the liquid inlet tube 4 protrudes through the through hole of the housing 1.
    [0095] As an implementation option, a handle 12 can be added to housing 1.
    [0097] In this implementation example, one end of the handle 12 is connected to the liquid inlet tube 4, and the other end to the outer casing.
    [0099] As an implementation option, a base body 6 is also included to place the cleaning mechanism, said base body 6 has a nested area 7 where the cleaning mechanism, which in turn is inserted into the nested area 7 in the base body 6.
    [0101] As an implementation option, you have the controller device installed inside the base body 6, with a control button 11 on the controller, located on the upper side of the base body 6.
    [0103] As an implementation option, a cleaning liquid storage tank 8 is further included, which is connected at one end of the liquid inlet tube 4 with the storage tank 8 and has a liquid inlet pump 9 in the cleaning tube. liquid inlet 4. The liquid inlet pump 9 is connected by a cable with the controller device; the storage tank 8 is installed inside the base body 6. The control button 11 is used to simultaneously control the on and off of the ultrasound generator 3 and the liquid inlet pump 9.
    [0105] The adjustment of the base body 6 has the purpose of facilitating the positioning of the cleaning mechanism, and at the same time it is used for the installation of parts such as the control device or the storage tank 8, among others.
    [0107] As an implementation option, it has a filling tube 10 that is connected to the storage tank 8, the filling tube 10 being also extensible; the outer shell of said base body 6 has an opening 13 to extend the filling tube 10 in the position that corresponds to the filling tube 10. During use, when it is necessary to add cleaning liquid inside the storage tank 8 , the filling tube 10 can be taken out of the opening 13 and liquid added; when it is not necessary to add liquid, the filling tube 10 can be reinserted into the opening 13.
    [0109] As an implementation option, the control device is a supply chain control system (SCM) or a programmable logic control system (PLC).
    [0110] Implementation example 2:
    [0112] Method for fast and direct cleaning of ceramic inkjet machine heads of the present invention using the fast and direct cleaning device for ceramic inkjet machine heads, and whose specific cleaning steps are:
    [0114] (1) Put the cleaning tray 2 of the ceramic inkjet machine head direct cleaning equipment by covering the clogged head of the ceramic inkjet machine; During use, the cleaning liquid can be added manually to the cleaning tray 2, after which step (1) has to be repeated.
    [0116] (2) Press the control button 11 to turn on the ultrasonic generator 3 and the liquid inlet pump 9 by means of the controller device. In this way, the cleaning of the clogged head of the ceramic ink jet machine is carried out by means of the cleaning liquid contained in the cleaning tray 2 and the ultrasound generator 3. The cleaning time ranges from 1 to 2 minutes.
    [0118] (3) After cleaning the clogged head, press the control button 11 again to turn off the ultrasound generator 3 and the liquid inlet pump 9 by means of the controller device, remove the equipment for direct and quick cleaning of machine heads ceramic inkjet cartridge, thus completing the clogged head cleaning.
    [0120] (4) Repeat steps (1), (2) and (3) to clean the next clogged head.
    [0122] As an implementation option, throughout the cleaning process of step (2) it is necessary to always keep the ultrasound generator 3 and the liquid inlet pump 9 on. In this way, the liquid inlet tube 4 will continue to inject liquid, and the cleaning liquid inside the cleaning tray 2 will overflow slightly continuously; The cleaning liquid will continue to overflow in order to make the injector head have enough liquid for ultrasonic cleaning, ensuring that the head can be properly cleaned in 1 to 2 minutes.
    [0125] The quick and direct cleaning method of ceramic inkjet machine heads of the present invention uses the quick and direct cleaning equipment of ceramic inkjet machine heads, which enables head cleaning to be carried out. with the cleaning liquid and without disassembling it during the interval in which the inkjet machine stops printing (between 1 and 2 minutes), and perform a direct and highly efficient cleaning of the head. In this way, excessive consumption of operator time is eliminated, avoiding incurring high labor and time costs, in order to address the problem of clogging of the heads as quickly as possible, quickly resume the normal operation of the machine. inkjet and lower manufacturer costs.
    [0127] The aforementioned are only concrete ways of implementing the present invention. However, the protection range of this invention is not limited to such cases; Any technician familiar with this technical field can devise changes or replacements within the technical scope of this invention, and all are considered part of the protection range of the invention.
    权利要求:
    Claims (9)
    [1]
    1. The quick and direct cleaning equipment for ceramic ink jet machine heads includes a cleaning mechanism and a controller device; in turn, said mechanism includes a housing, the upper part of which contains a cleaning tray, with a shape that adapts to the clogged head of the ceramic inkjet machine; the lower part of said cleaning tray contains an ultrasound generator and has a liquid inlet tube connected to the cleaning tray; the ultrasonic generator is connected by a cable to the controller device.
    [2]
    The rapid and direct cleaning equipment for ceramic inkjet machine heads according to claim 1 has a rubber protection strip in the gap of the cleaning tray to prevent damage to the clogged head of the inkjet machine. ceramic ink.
    [3]
    3. The rapid and direct cleaning equipment for ceramic ink jet machine heads according to claim 2 has a liquid inlet hole at the bottom of the cleaning tray, and the liquid outlet end of the cleaning tube. Liquid inlet is connected with the liquid inlet port.
    [4]
    The rapid and direct cleaning equipment for ceramic ink jet machine heads according to claim 3 has a handle on the housing.
    [5]
    5. The equipment for rapid and direct cleaning of injector heads of ceramic inkjet machines according to any of the preceding claims also includes a base body to place the cleaning mechanism, which has a nested area where the cleaning mechanism itself fits. , which in turn is inserted into the nested area in the base body.
    [6]
    6. The equipment for rapid and direct cleaning of injector heads of ceramic inkjet machines according to claim 5 has the device installed controller inside the base body, has a control button on the controller device itself, and is located on the upper side of the base body.
    [7]
    7. The quick and direct cleaning equipment for ceramic ink jet machine heads according to claim 6 further includes a cleaning liquid storage tank, the inlet end of the liquid inlet tube is connected to the tank Storage, has liquid inlet pump in the liquid inlet tube, and the liquid inlet pump is connected with a cable to the controller device; the storage tank is installed inside the base body.
    [8]
    8. The quick and direct cleaning equipment for ceramic ink jet machine heads according to claim 7 has a filling tube which is connected to the storage tank, said filling tube being extensible; the outer casing of the base body has an opening for extending the fill tube in a position corresponding to the fill tube itself.
    [9]
    9. The rapid and direct cleaning method for ceramic inkjet machine heads employs the rapid and direct cleaning equipment for ceramic inkjet machine heads set forth in any of the preceding claims 1 to 8, and whose specific cleaning steps are:
    (1) Position the cleaning tray of the quick and direct cleaning equipment for ceramic inkjet machine heads indicated in any of the previous claims from 1 to 8 covering a clogged injector head of the inkjet machine. ceramic ink.
    (2) Press the control button to turn on the ultrasonic generator and the liquid inlet pump through the controller device. In this way, the cleaning of the clogged head of the ceramic inkjet machine is carried out by means of the cleaning liquid contained in the cleaning tray and the ultrasound generator. Cleaning time is between 1 and 2 minutes.
    (3) After cleaning the clogged head, press the control button again
    1
    to turn off the ultrasonic generator and the liquid inlet pump by means of the controller device, and remove the equipment for the rapid and direct cleaning of heads of inkjet machines for ceramics indicated in any of the previous claims from 1 to 8, thus completing the clogged head cleaning. (4) Repeat steps (1), (2) and (3) to clean the next clogged head.
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    同族专利:
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    CN110077109A|2019-08-02|
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    引用文献:
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    法律状态:
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    优先权:
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    CN201910490872.3A|CN110077109A|2019-06-06|2019-06-06|A kind of device and method of online ceramic ink jet machine spray head Rapid Cleaning|
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